Bujagali Hydroelectric Power Plant (Uganda)

Power Infrastructure Refurbishment through Industrial Surface Engineering

This project highlights SIROCCOI’s capacity to deliver complex industrial engineering services in high-stakes, operational energy environments. Our involvement in the Bujagali plant reaffirmed our role as a trusted partner in Uganda’s national energy infrastructur

Bujagali Hydroelectric Power Plant (Uganda)

The Bujagali Hydroelectric Power Plant, located on the Nile River near Jinja, is one of Uganda’s most critical energy facilities, providing up to 250MW of power to the national grid. As part of a scheduled maintenance and performance upgrade initiative, SIROCCOI (U) Ltd was contracted to execute multiple mechanical and surface protection services within key operational zones of the plant.

Our goal was to extend the service life of critical infrastructure, improve efficiency, and ensure environmental and safety compliance, executed without disrupting ongoing power generation.

Bujagali Hydroelectric Power Plant

Scope of Work

This multi-disciplinary project involved high-precision engineering, coating, and structural services, including:

Abrasive blasting and re-coating of internal penstock surfaces to remove corrosion, enhance flow, and prevent future deterioration.
Surface preparation and high-performance protective coating applied to internal drainage pipelines to ensure integrity and prevent leaks.
Custom fabrication and installation of sheet metal for structural and utility components exposed to wear and moisture.
Precision welding of pipes in high-pressure and hard-to-access environments, performed by certified 6G welders to meet international engineering standards.
Use of Elcometer tools to verify coating thickness, adhesion, and surface profile for compliance with international standards.

Challenges & Solutions

Challenge 1: Confined and Hazard-Prone Work Zones.


Penstock interiors and drainage systems presented limited space and moisture exposure. Our team used specialized rope access and confined space entry protocols to work safely and effectively.

Challenge 2: Coordination Around Live Power Operations


The plant remained partially operational throughout the project. SIROCCOI planned and executed work in phased shifts with close coordination to avoid disruptions and meet strict scheduling requirements.

Challenge 3: High Environmental and Safety Standards.


Given the plant’s proximity to water sources and ecological zones, we employed environmentally safe blasting techniques, contained coating methods, and strict waste management practices.

Results/(Project Outcomes)

lifespan of critical mechanical systems
of durable coatings ensuring 10+ years of corrosion resistance
Restored protective coatings with improved corrosion resistance
Flawless welds and structural reinforcements meeting QA/QC benchmarks
Zero environmental incidents and full safety compliance

Tools & Technologies Used

Spray Coating Equipment
Machines for Pipe Internals
Testing Devices (thickness gauge, adhesion tester, holiday detector)
Welding Equipment for 6G Pipe Joints

Project Preview

Bujagali Energy Limited
Jinja, Uganda
Mechanical Refurbishment, Blasting, Painting & Fabrication
SIROCCOI (U) Ltd

Inquire Now

Call us

+256 770 805 147

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moc.ioccorisobfsctd-7d51f9@ofni

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Build with Confidence. Partner with SIROCCOI.

Whether you’re managing a large-scale power facility or upgrading industrial systems, SIROCCOI (U) Ltd brings the tools, expertise, and workforce to execute your project with precision and professionalism.

Call Now: +256 770 805 147 / 706 719 459 / 755 897 879
Email: [email=”siroccoi.ultd@gmail.com”]
Office: Accacia Close Magwa, Plot No.5, P.O. BOX 5181, Jinja, Uganda

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